Pakusarudza mhinduro ye laser welding, kunzwisisa mutsauko uripo pakatiMichina yekuwedhesa yelaser yeQCW (Quasi Continuous Wave)uyemichina inoenderera mberi yekubatanidza fiber laserZvakakosha. Dzese dzine simba radzo, misimboti yekushanda, uye mamiriro ekushandisa. Ngationgororei musiyano wadzo kuti tikubatsire kusarudza tekinoroji yakakodzera zvaunoda kugadzira.
1. Maitiro Ekushanda uye Hunhu hweLaser
| Hunhu | Muchina weKushongedza weQCW Laser | Muchina weKushongedza weFiber Laser Unoramba Uchienderera Mberi |
|---|---|---|
| Kushanda Mode | Kubuda kwepulse kunoenderera mberi | Kubuda kwechokwadi kunoenderera mberi |
| Kuburitswa kweLaser | Mapundu ane simba guru ane upamhi hwemapundu e millisecond; kubuda kwepakati nepakati | Danda relaser rakagadzikana uye risingachinjiki |
| Simba Repamusorosoro | Yakakwira zvakanyanya (kusvika kagumi kupfuura simba repakati nepakati) | Yakagadzikana, inoenderana nesimba rakatarwa |
| Kudzora Kupinza Kupisa | Kudzora kwakarurama kuburikidza nekudzora kwemoyo | Zvinoenderana nekumhanya kwekuongorora kana kutonga kwesimba |
✅Chinhu chinokosha chekutenga: QCW inopa kuputika kupfupi uye kune simba kuti zvive zvakarurama; fiber inoenderera mberi inopa danda rakagadzikana remaweld marefu.
2. Kuenzanisa Kugona Kwekugadzirisa
| Kugona | QCW | Muchina weKushongedza weFiber Laser Unoramba Uchienderera Mberi |
|---|---|---|
| Kuchinjika Kwezvinhu | Yakanakira zvinhu zvinopenya zvakanyanya senge mhangura nearuminiyamu | Inoda simba rakawanda kana maitiro akagadziridzwa ekushandisa zvinhu zvinoratidza chiedza |
| Nzvimbo Inokonzerwa Nekupisa | Kadiki zvikuru nekuda kwenzvimbo dzinofamba nemhepo | Yakakura nekuda kwekuwanda kwekupisa nguva dzose |
| Kupinza Kwakadzika Kwekushongedza | Zvinogoneka kuburikidza nemagetsi ane simba rakawanda | Inoda mamodheru anopfuura 6kW ekushandisa ma weld akadzika |
| Kunyatsojeka | Yakanakira kupinza zvinhu zvemagetsi mu micro-welding, mafoil matete | Zviri nani pakunamatira maplate epakati/makobvu nguva dzose |
3. Maitiro Akajairika Ekushandisa
| Mamiriro ezvinhu | Kubatsira kweQCW | Kubatsira Kusingaperi kweFiber |
|---|---|---|
| Kusonwa kwezvinhu zvinopenya zvakanyanya | Matabhu emhangura/aruminiyamu ari mumabhatiri emagetsi, ma radiator emhangura | Inoda muitiro wekubatanidza musoro unotenderera kana chiedza chebhuruu |
| Pureti yakatetepa uye kushongedza nemazvo | Tsinga dzekurapa, kuvhara sensor | Mapaipi eutsi yemotokari, midziyo yekicheni |
| Kubatanidza kwakadzika | Kugadziriswa kwesimbi yesimbi yeCeramic substrate, kusungirirwa kwenzvimbo yakadzika | Tumira ndiro yakakora splicing ine simba re multi-kilowatt |
| Zvinhu zvinonzwa kupisa | Zvidimbu zvesilicon, OLED flexible screens (kupisa kushoma) | Inoda kudzora kwakasimba kwema parameter kudzivirira kukuvara |
4. Mutengo weMidziyo uye Kushanda Kwayo
| Chiyero | QCW | Fiber Inoramba Ichienderera |
|---|---|---|
| Mutengo wekutenga | Yakakwira (neavhareji yesimba rimwe chete) | Dzakaderera kune mamodheru emagetsi ari pakati nepakati neakaderera |
| Kushanda Nesimba Kwekushanda | Yakanakira kupinza tambo dzespot/seam asi inononoka kupinza tambo refu | Kupinza zvinhu zvinomhanya nekukurumidza (semuenzaniso mitsetse yekugadzira mota) |
| Kushandiswa kweSimba | Yakakwira panguva yekurova kwemoyo asi inowanzo dzora | Yakakwirira panguva yekushanda nesimba guru nguva dzose |
5. Kusiyana muMitemo yeUnyanzvi
Inoshandisa mapombi akagadziriswa kuti ibudise simba repamusoro-soro mukati mehupamhi hwema millisecond. Semuenzaniso, laser yeQCW ine simba repakati re200W inogona kusvikaSimba repamusoro re2kW, zvichiita kuti simbi dzive dzakadzika dzisina avhareji yekupisa.
Laser yeFiber inoenderera mberiMapombi anoshanda nguva dzose, achiburitsa simba rakasimba (semuenzaniso 1kW, 6kW). Hunhu hwemwenje (M²≈1.0) hwakanaka kupfuura maLAS echinyakare eYAG, hwakanakira ma weld marefu, akafanana pazvinhu zvine ukobvu hwepakati.
Laser yeFiber inoenderera mberiMapombi anoshanda nguva dzose, achiburitsa simba rakasimba (semuenzaniso 1kW, 6kW). Hunhu hwemwenje (M²≈1.0) hwakanaka kupfuura maLAS echinyakare eYAG, hwakanakira ma weld marefu, akafanana pazvinhu zvine ukobvu hwepakati.
Mazano Ekusarudza
Sarudza QCW Laser Welding kana:
- Shanda nesimbi dzinopenya zvikuru (mhangura, goridhe, aruminiyamu)
- Unoda nzvimbo isinganyanyi kukanganiswa nekupisa (zvemagetsi, zvikamu zvemagetsi)
- Inoda kusungirirwa kwe deep fusion nebhajeti shoma
Inoshandisa mapombi akagadziriswa kuti ibudise simba repamusoro-soro mukati mehupamhi hwema millisecond. Semuenzaniso, laser yeQCW ine simba repakati re200W inogona kusvikaSimba repamusoro re2kW, zvichiita kuti simbi dzive dzakadzika dzisina avhareji yekupisa.
Laser yeFiber inoenderera mberiMapombi anoshanda nguva dzose, achiburitsa simba rakasimba (semuenzaniso 1kW, 6kW). Hunhu hwemwenje (M²≈1.0) hwakanaka kupfuura maLAS echinyakare eYAG, hwakanakira ma weld marefu, akafanana pazvinhu zvine ukobvu hwepakati.
- Shanda nesimbi dzinopenya zvikuru (mhangura, goridhe, aruminiyamu)
- Unoda nzvimbo isinganyanyi kukanganiswa nekupisa (zvemagetsi, zvikamu zvemagetsi)
- Inoda kusungirirwa kwe deep fusion nebhajeti shoma
Sarudza Kushongedza Kunoenderera Mberi kweFiber Laser kana:
- Welding misono mirefu nekumhanya kwakanyanya (zvikamu zvemota)
- Batanidza simbi yekabhoni yakakora pakati nepakati kana simbi isina ngura (>2mm)
- Tsvaga kugona kukuru kwekugadzira (kushanda kwemaawa makumi maviri nemana pazuva, mazuva manomwe pasvondo)
Muenzaniso weChiitiko Chakajairika: In kugadzirwa kwemabhatiri matsva esimba,
Kusarudza pakatiMichina yeQCW uye inoenderera mberi yefiber laser weldingzvinoenderana nezvakorudzi rwezvinhu, zvinodiwa nemazvo, uye zvinangwa zvekugadziraMimwe michina yepamusoro-soro inobatanidzanzira mbiri dzeQCW + dzinoenderera mberi, zvichipa mukana usingaenzaniswi wekugadzira michina yemazuva ano.
Nguva yekutumira: Chikunguru-25-2025
